With the rapid advancements in technology, capping machines come in different configurations and capabilities. And as the business landscape shifts towards automation, it’s best to ensure your business is not left behind.
The process and method used for packaging your products shouldn’t be left to chance. Automatic cappers offer a significant competitive advantage that can push your business to the next level.
1. Boost Efficiency and Speed
Automatic bottle cappers come with higher production efficiency for your business. Typically, automation increases the average number of bottles sealed in one production shift. Manual and semi-automatic capping takes more time since the operator has to place the closures before tightening manually.
On the contrary, an automatic bottle capper only requires the machine operator to load the closures on the hopper. This means you can handle more bottles and raise your production levels to meet rising market demands. For instance, if the capping equipment has about 16 heads, it can handle up to 120 containers per minute; thus, your daily output can easily surpass several thousands.
Unlike manual capping, an automatic screw capping machine increases production speeds without the need for additional space. Therefore, you can still meet production targets even with limited space.
2. Product Quality and Security
Manual bottle capping is often plagued by human error. The sealing job involves sorting the caps and snapping them on the containers, which can be redundant, tedious, and cumbersome. Eventually, the workers get exhausted, which gives rise to costly errors.
On the other hand, automatic capping eliminates product contamination, thus ensuring quality.
Automatic bottle capping machines ensure that closures are sealed consistently regardless of type. This implies all your products are secured, and there’s no leaking and spillage. Also, the closures are tamper-proof to ensure your customers are getting intact products.
With most types of tamper-proof packaging, the customer can quickly recognize any product that has been interfered with during transit.
Therefore, automatic bottle cappers benefit manufacturers by ensuring security and helping them gain customer trust by offering secure products.
When running a manufacturing business, investing in a fully-automatic sealing machine is a prudent decision. And the initial capital for purchase and setup can be high, but the returns on your investment are pretty significant.
On the other hand, manual capping can be unsuitable and very expensive in the long term. The labor costs can be prohibitive and human errors can sabotage your operations.
4. Versatile and Consistency
Unlike the labor-intensive packaging methods using a handheld capping machine, automation guarantees higher production outputs with a minimal labor force. Besides benefiting from increased speeds, automatic bottle sealing comes with high consistency.
Manufacturers use product containers of different sizes and shapes in most production lines. This is because product nature and configurations can vary. As such, it is crucial to work with a highly-versatile machine that handles all the products without the need for significant adjustments. The versatility saves more time while keeping your production costs low.
During manual capping, it’s possible to over-tighten or under-tighten a container, leading to product inconsistencies. But automatic cappers are more accurate, leading to consistent sealing. Typically, the machines apply a constant torque on each container to ensure uniformity across all the seals.
5. Simple Operations
While manual capping involves a lot of work, accurate automatic sealing machines are built to simplify the operations in the production line. A semi-automatic capping machine often requires the operator to constantly interact with the machine to ensure a smooth sealing process. But automatic equipment only needs the initial setup for a seamless capping process. From there, you only have to reload the cappers to keep the operation running.
And while some types of closures may call for regular interaction, the process is still less cumbersome than a manual capping machine.
Notably, modern capping machines have inbuilt PLCs and a simplistic operator interface. You can set different parameters depending on your production needs that determine speed. Once you input the desired parameters, the machine can run on autopilot until different parameters arise.
Also, capping machine manufacturers can guide you on any model’s basic and advanced operations.
6. Integration and Upgradable
Technology advancements in the manufacturing industry mean modern cappers are more compact. Therefore, the equipment is highly integrated into your existing production line. Often, you don’t need major adjustments to get the machine running.
Most businesses start small with less-advanced equipment. As such, buying a sealing machine that can blend in with your current equipment is vital for boosting production as the business grows.
And since most manufacturing equipment designers build the bottle capping machine with growth and future challenges in mind, you can ensure a seamless transition. For example, you don’t have to switch all your production equipment unless necessary. Instead, you can look at your production targets and needs to determine the most appropriate segment to upgrade.
The packaging job for your products ought to be smooth and efficient. Instead of relying on manual capping, it’s best to invest in a quality automatic capping machine and enjoy the benefits as you watch your business grow.